Technicians assembling equipment in a manufacturing facility.

Brake control systems for rail vehicles by Knorr-Bremse

Optimal braking is achieved when an individual braking force is applied to every axle or bogie. This operation is coordinated by the brake control system – the “brain” of the braking process. Whether the train has a friction brake, electromagnetic track brake 'MagnetAct', eddy-current brake 'EddyAct', reverse drive generator brake, or combination of the above, the brake control system employs “blending” to ensure optimal coordination of the different braking methods.

Complex Pneumatic and Hydraulic Functions

Modern brake control systems perform complex pneumatic and hydraulic functions. On locomotive-hauled trains, control and relay valves convert the pressure from the main air pipe into the required pressure in the brake cylinders. They reliably provide a precisely controlled input of compressed air countless times during every journey, even under extreme operating conditions. Emergency brake valves activate emergency braking in a fraction of a second, while electro-pneumatic braking systems enable flexible system layouts that can be configured for any type of high-speed train, multiple unit or metro. Knorr-Bremse’s portfolio includes the KE valve, which has maintained its position as the world’s leading control valve for several decades. The Company is also a leading developer of low-maintenance, high-performance hydraulic braking systems that can be installed in very small spaces.
Knorr-Bremse’s integrated system solutions offer individually customized brake control systems for virtually any customer requirements – for all vehicle types, freight and passenger applications, all global rail industry standards and a very wide range of environmental conditions.

Contact

Sales Rail Knorr-Bremse Global Rail Holding GmbH

Moosacher Straße 80
80809 München
Deutschland - Germany

Phone: +49 89 3547-0
sales.sfs@knorr-bremse.com

Reproducible Braking Distance (RBD): a Key Concept for the Future

The Reproducible Braking Distance (RBD) concept will play a key role in the development of future braking systems. RBD aims to achieve a marked reduction in braking distance variation by integrating an innovative deceleration control system with the sanding system 'SandGrip' and a significantly enhanced wheel slide protection function 'WheelGrip', paving the way for substantially higher rail infrastructure capacity utilization. Pinpoint precision braking is also a key requirement for more extensive Automatic Train Operation (ATO) and thus has an important part to play in optimizing coordination within the overall rail system.

MaxControl locomotive brake control system in an integration frame with electronics unit and pneumatic modules.MaxControl locomotive brake control system in an integration frame with electronics unit and pneumatic modules.
Global and modular: The 'MaxControl' product family covering complete locomotive brake systems.
New-generation KE distributor valve for the UIC market, mounted on a bracket with two operating levers.New-generation KE distributor valve for the UIC market, mounted on a bracket with two operating levers.
Modular, extremely durable and ready for freight car digitalization: The new-generation KE distributor valve.
CubeControl Smart Valve – compact electro-pneumatic brake control unit with five circular connectors for per-bogie control.CubeControl Smart Valve – compact electro-pneumatic brake control unit with five circular connectors for per-bogie control.
Over 130,000 units in the field: The 'CubeControl family' delivers reliable, precise braking with features like Reproducible Braking Distance (RBD) – now also for regional, commuter and high-speed trains.
HydroControl Basic (type HGK) – compact hydraulic supply and control unit without accumulator for rail vehicles.HydroControl Basic (type HGK) – compact hydraulic supply and control unit without accumulator for rail vehicles.
Compact, lightweight and robust: The 'HydroControl' family of hydraulic supply and control units – shown here: the highly compact HydroControl Basic – for parking, holding and auxiliary release functions.
Hydraulic control unit with valves and connectorsHydraulic control unit with valves and connectors
Flexible for almost any train type: The modular 'FlexControl family' – from the core brake cylinder pressure control module to PLUS modules for auxiliary functions.
MagnetControl control system for magnetic track brakes consisting of a BrainUnit with connector strips and a PowerSwitch with heat sinkMagnetControl control system for magnetic track brakes consisting of a BrainUnit with connector strips and a PowerSwitch with heat sink
'MagnetControl' – the next generation of magnetic track brake control: BrainUnit and PowerSwitch provide function monitoring, automated brake tests and predictive maintenance.

Further topics

Back to overview: Braking Systems